Wheelbase. BaggerDave. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. (95.25 mm)Stroke - 4.00 in. Even why wont anyone love to have Harley on their preference list? Apr 27, 2016. 90-120 inch pounds
Make sure your bike cools off properly before you start the work. Gearcase Cover screws
The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . But I didn't car for that. Transmission Sprocket nut
15-17 foot pounds
Clutch
The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Search the site
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xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). lb.) Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. Your email address will not be published. 25-40 foot pounds
Shop Manual
Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? SPECIFICATION. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . When component part replacement is necessary, use the engine type and serial number to identify the correct part. There is a 35 ft-lbs difference between the two which is substantial. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Drain your primary completely.
Yes, it uses a ramping system to apply more pressure to the clutch disc. New comments cannot be posted and votes cannot be cast. For removing the cover, move up down and reveal the clutch cable adjuster. Ask us a Question. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. %PDF-1.5
New EFI for EVO and TC, Performance Gallery
Rear Brake Caliper mounting screws
For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Required fields are marked *. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. QO_(44? Late '83 and later is 80-90 ft-lbs. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Any help would be appreciated. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. Profession Tuning on a Shade Tree Budget, Engine Performance
A few years ago a local shop put a new motor in my K9. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. The 2010 Service Manual has two different values for the banjo bolts. 70-80 foot pounds, Front Axle nut
The first question I want to ask back is: "why are you working on your bike without a service manual?" There you will find explanations on Harley Clutch Adjustment Torque specs too. So, you can install and maintain the hardware of your motorbike perfectly. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. 35-40 foot pounds. These are two questions which should not be asked. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. @3XL`=8$(d
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Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: After that, go down in the transmission cover area, where you can notice that the shaft has a slot. The torque has been increased from . Id call your service department to double check your numbers. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Shovelhead Modifications
144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. June 2, 2018 by Ride It Wrench It 4 Comments. Now your clutch lever is adjusted and ready. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). You should be using a service manual to obtain the correct values for the motorcycle you are working on. So, you are better to go through the user manual for each motorcycle and find the correct torque values. 28-32 foot pounds
DIESEL-FUMES. as instructed in your factory manual. Discussions. Buy Books and Manuals
You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! 9-10 foot pound
115 in lbs for the primary screws. XL
They want you to use a torque wrench where specified. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Rear Wheel Sprocket bolts
Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. lbs. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). Ignition timing. 3/8" - 33 ft. lbs. endobj
all other 1/4'' fastners are tq at 108 in.lbs.
Now, you need to bring your service manual and follow the instruction. After that, you can use some non-petrol-based silicon lube on the friction plates. lbs. So, the torque specification of Harley will vary extensively. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. 0000004384 00000 n
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BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes.
(101.6 mm)Piston displacement - (approx.) On models with dual front calipers, check alignment of brake discs to fork. Place your catch pan under the primary and remove the drain plug.
. Figure 1. TC96 2007 Stage 1/2
The nut only moved about 10 degrees past the . Then return it one-quarter turn. First, you need to pull up your vehicles clutch cable. Improve Throttle Response
Harley-Davidson CVO Street Glide Specs. It has several links you could look at. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. Harley Davidson Softails require one quart of primary fluid. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. vs Twin Cam: What Makes the Difference? Primary Cover screws
After that, you should test it out by riding your bike on the road. General Torque Specifications. Our line of Screamin' Eagle performance drivetrain and clutch . The bike features an agile and lightweight frame with an adjustable suspension, upside down . That they had a problem with the compensator loosing up due to the nut bottoming out. How to Build a
Engine sprocket nut torques to 150-165 foot pounds. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" 0000001731 00000 n
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Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Harley vs Honda Motocycle: Which One Suits You Most? 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. 0000006600 00000 n
1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. If the chain is too tight or too loose, then adjustment is necessary. maximum. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Diesel, here's what my manual says now. Feel free to preview a sample to get an idea of what it looks like. 27 0 obj<>
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General Information
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88 cu. Santo_R 4 yr. ago. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Carburetor
0. endobj
Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) 0000008154 00000 n
First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. The compensator sprocket 150-165 foot pounds. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Two lines in nut on Compensator and one line in clutch hub nut. #10 - 22 in. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Fastener Size - Torque ft. lbs. 0000015868 00000 n
But what about the torque capacity of the engine of different Harley models. Clutch hub nut to 70-80 ft./lbs. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. MANUFACTURING TOLERANCES. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. The torque specs are the same as with any Evolution engine. Spark Plug
SOURCE: need dry clutch torque specs for a ducati monster s4. 55-65 foot pounds
100 in lbs for the derby cover. 110-120 foot pounds
The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built.
Pictures. Reduce Engine Ping, High Heat on 2007/08 HD
The other question I have issues over is what size of socket or wrench to use. To fix the issue, take off the clutch lever. Apoliggize if this a beaten subject. The compensator sprocket 150-165 foot pounds. engines, HD 2007/08
Spark plug size. Twin Cam 88/95
Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Tuning a CV carb
Heritage softail deluxe FLSTNT.
25-30 foot pounds
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128 HP 95 CID
(1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu.
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